Zottola FabZottola Fab
Your shop for DIY metal stair rail
Phone:
412-221-4488 | zottolafab@comcast.net
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Zottola Fab 5 McClane Street; Cuddy, PA 15031 Telephone: 412-221-4488 Fax: 412-221-4576 Information: We are happy to take your call Monday - Friday; 7:00 a.m. to 3:00 p.m. EST

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Base Plate Installation

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Base Plate Installation Method

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EZ-Rail Base Plate Installation

If you have wood steps or don’t want to dig or pour concrete then this is the method for you.

Tools and materials needed

  • EZ Rail with base plate from Zottola Fab
  • For Concrete: hammer drill and 5/16″ masonry bit along with 5/16″ sleeve or wedge anchors–not included but available at checkout.
  • For Wood: 5/16″ lag bolts–not included but available at checkout.  Drill pilot holes a few sizes smaller.
  • Wrenches and or ratchet set.
  • Finishing paint

*If you have any questions in regards to what type of paint to use or which type of bolt you will need, please see your local hardware store professional.  Hardware is also available in our on-line store.


Step 1:  Assemble your EZ Rail
Assemble your EZ Rail using the hardware provided.  Don’t completely tighten the post so they can be adjusted later.  After Step 3 is completed, finish up by tightening these bolts, being careful not to over tighten.


Step 2:  Set up your rail
Space the posts evenly between the front and back of the steps so that each base plate is centered on its step.  Have an assistant hold the rail in place while you prepare to drill through the holes in the base plate.

plate diagram


wedge and lag boltsStep 3:  Drill and insert your wedge anchors
You should drill and insert anchors one hole at a time.  This will prevent the base plate from misaligning with the holes.  Drill deep enough for the wedge anchor to go all the way in.  When all the anchors have been inserted tighten until snug.  Don’t over tighten, if the bolt snaps, they can be difficult to extract.  If you must extract an anchor, remove the base plate.  Using needle nose type pliers or other pliers, wiggle and pull on the sheath, not the bolt, until it releases.  For wood, pre-drill and use lag bolts.Your EZ Rail comes sprayed with gray primer.  This must be covered with rust-protecting paint before or after installation. (We recommend painting after installation, as it is easy to nick the paint while installing). Touch up any nicks caused by shipping and installation.  To help your rail stay beautiful for years to come, sand down rust spots and repaint.

Measure for Wall Rail Drill Installation Method
measure for nose to nose on steps
Installation Instructions

Drill Installation Method

marking the height for wall rail placement
Installation Instructions

Wall Rail Installation

list of tools and materials needed for inground rail installation
Installation Instructions

Installation in Ground

hours: Monday to Friday 7 AM to 3 PM EST